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Need to make clothes of your own design?

There are two types of orders that apparel manufacturers can process: bulk orders and small-batch orders. The organization of the sewing factory is very different.

1) Large orders:

When garment manufacturers make large orders and large quantities of large and medium-sized customers are ordered, wholesale prices are low. The unit gross profit rate of production is very small, but it is offset by mass production. Bulk orders usually mean: more than 5,000.

This type of quantity allows to set up a production line. Sometimes it takes a whole day to organize the production line. This means physically moving the sewing machines so that they are arranged in such a way as to produce a particular garment. It requires expensive skills, intermediate to advanced production staff skills.

After completing this setup, the chain can almost handle the (cheaper) labor costs on its own. After two or three days of production, productivity has improved because the sewers have become accustomed to new production lines. As productivity increases, apparel manufacturers benefit from providing clothing at a very competitive rate.

2) Small Orders:

Another possible situation for apparel manufacturers is to accept orders from small customers. Unit prices are different (higher) because of the different organizations involved. When ordering clothes in small quantities, say less than 5000 pieces, the organization of the production line is useless. Based on the clothes ordered, a group of 20 to 30 sewers will produce 5000 pieces in a week or more.

Taking care of a small group of clothes, the clothing production game of the entire clothing manufacturer becomes very different:

– Apparel manufacturers cannot waste a day's time organizing the production line, which takes more time to complete rather than productivity improvement Saved time.

– Within a few days of producing this small order in the sewer, the company is also preparing for the next order.

Translating customer files, purchasing, cutting, printing or embroidery must be done before sewing.

This is the reason why the special department of garment manufacturing company deals with small orders. The department is usually composed of very skilled managers and sewers who will bear all the costs required for the mass production of clothes, but these costs are apportioned in small quantities, ie unit prices.

3) The number that fits your needs:

If you want to get your own design for small batch production, then the best thing to do is to talk to an Ellen clothing manufacturer's consultant. Your contact person will help you determine the optimal number of subscriptions.

The ideal number of your business is not necessarily the smallest. The correct quantity may also be less than your idea. All this depends on many factors: the style of the clothes and the targeted wholesale price. When discussing the size of small batches, other technical issues such as procurement, printing, dyeing or stonewashing should be considered as they may involve fixed costs.

We give a simple example to look for a T-shirt manufacturer for a small group of T-shirt customers. The cost of dyeing cloth is about 200 US dollars. Whether the order is 50 or 200 T-shirts, the cost is the same, because the cost is related to the time for 50 meters of fabric or 200 meters of dye.

Other examples: The design manager takes 1 to 2 hours to draw a garment pattern, depending on the style of the garment. The cost involved (this skilled worker's labor time) is independent of the number of modes used. Therefore, it may make sense to allocate this cost to a slightly larger amount. We can say 200 clothes instead of 100.

I strongly recommend that the target retail price or wholesale price is very direct, which is the only way your consultant can help you calculate the right amount for your order.

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